Shade Infrastructure

written by

Susan Blasko

posted on

July 14, 2026

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With the usual drought conditions setting in during late June and July, Polyface employs a number of solutions to keep farm animals cool and comfortable. Each species expresses its own preference for cool-off method, and Polyface has figured out how to keep them all happy. As you probably guess, it’s about more than just blocking the sun.

Laying hens, for example, really like the wall-less A-frame shelter with its open architecture. The air underneath it is cooler than the air outside it. That temperature differential creates cross breezes that are always moving through it, continuously cooling the area inside the shelter, even on hot days when the air is still everywhere else. This shelter also provides protection from rain. An electrified net forms the fencing around the shade structure to keep the flock close by, while at the same time allowing them freedom to venture out and forage for grass, bugs, worms, and small rodents. It keeps predators at bay, and prevents the hens from escaping outside the safe zone. Since chickens are omnivores, this designated area offers a complete diet that meets their natural requirements for robust health.

Every couple days the shelter and the net around it are moved to a fresh grassy spot. This avoids the build up of manure and exposure of ground which tend to intensify heat. Clean grass is much cooler than bare ground.

Since ducks are water fowl, they don’t mind getting wet in the rain. As the water evaporates off their feathers, it cools them down. So their shelter of preference is a shade cloth above them that shields them from the hot sun, yet allows the rain to get through. This shade cloth is the same that is used in the garden.

The herbivores — cows and lambs — also use the porous shade cloth, as well as sheltering under trees in each paddock. The trouble with shade trees is that you can’t move them. So when the animals congregate under a tree for a few hours a day, their manure collects and concentrates in the same spot around the trees day after day, while open areas without trees do not receive this blessing.

But with a shade cloth structure (which looks like a huge umbrella on wheels), shade can be strategically located anywhere in the pasture where fertility is needed, and moved at will as often as you please. This gives the animals more options for staying out of the hot sun, and it spreads their waste (i.e., fertilizer!) out over the surface of the field without you lifting a finger (who wants to spend time and fuel in a tractor shoveling and pushing around all that excrement?).

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Pigs especially like the shade cloth shelters. After a couple days of rooting and excavating, a good rain turns the dirt to mud. Pigs LOVE to wallow in the mud. In addition to cooling them off, the layer of mud on their skin prevents sunburn. 

Of course, everyone always has ready access to drinking water to head off dehydration. Keeping your cool at Polyface is a multi-faceted endeavor requiring the focus and attention of the farmer.

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Duplication

  "How does this scale?"  Whenever someone asks me that question, the underlying assumption is that production volume requires consolidation, concentration, and centralization.           In other words, the only way to feed the world is to make bigger chicken houses in one place, bigger canneries in one place, bigger machines and bigger warehouses.  I remember well being vilified by a Smithsonian historian at a food conference where he and I were both on a panel.                     When I dared to suggest bigger is not always better, he interrupted me and ranted for 10 minutes on why bigger is always better.  "A bigger fort was always bigger than a smaller one.  A bigger gun was always better than a smaller one."  He went on and on about how historical accuracy and authenticity demands addiction to bigger.                   But biology is not forts and guns.  It's not mechanical.  Critters have an optimal size.  As animal behaviorist guru Temple Grandin says, living things demand energy for three things:  reproduction, growth, and immunological function.  All three must be in balance.  When anyone selects for only one of those traits, the other two suffer.  That's why American dairy cows only have two lactations on average.  When they milk as heavily as our one-trait genetic selection asks, they don't breed and have all sorts of sickness problems.                   Nature does not scale through concentration; it scales with duplication.  If nature wants more oak, it doesn't make one big tree; it makes acorns.  If nature wants more milk, it doesn't make a great big cow; it makes calves.  If nature wants more tomatoes, it doesn't make a monster tomato plant; it makes a bunch of seeds that make more tomato plants.  Nature scales with duplication.                   At Polyface, rather than having a chicken house big enough for 15,000 chickens, we have 170 little 120 square foot portable shelters holding 75 birds apiece and giving us cumulative capacity for 15,000.  But they're spread out in modules, duplicated, to give us the production volume.                   We run pigs in groupings of 35-50.  A Smithfield confinement facility might house 5,000 hogs in a bigger-than-football-field-sized facility.  The stench is unbearable.  By spreading these pigs out across the landscape in small groups we get the same scale without any of the ecological, immunological, or animal welfare dysfunction.                   This could even be said of farming in general.  People see the massive corn, soybean, and alfalfa farms in the mid-west and wonder how we would possibly survive without those massive, single-species outfits.  The fact is they aren't even producing food.  Half the soybeans are exported to other countries; those markets are drying up rapidly with competition from other countries like Uruguay, Paraguay, Argentina, and Brazil.  Nearly half the corn goes to taxpayer-subsidized ethanol.  The alfalfa goes to Japan and Saudi Arabia to feed racehorses.  By and large, all that production isn't even food.                   The fact is we don't need to produce all those commodities and even if we needed it all for food, we could do it in a more spread out, diversified platform.  America has 35 million acres in lawns.  We have 36 million acres housing and feeding recreational horses.  All of this could be turned into duplicative production, like acorns for oak trees.                   My point is this:  scale as commonly understood in modern American lexicon is completely anti-ecological.  The real mechanism for scale is duplication.  A more democratized production creating volume through multiplicative nodes is the way nature works.  This is why farms like Polyface, with spread out infrastructure in repeated modules offers multiple advantages.                   Polyface can't feed the world by itself, and we have no desire to build an empire trying to.  But thousands of Polyfaces can feed the world.  Indeed, they're the only way to do it for the next 500 years.  This is one reason why we invest heavily in germinating new young farmers. Our stewardship and apprenticeship programs are all about this kind of duplication.                   In fact, Aug. 21-22 we're hosting the Stockman Grass Farmer's Launching Young Farmers conference where we'll feature 8 of our graduates who were 20 years old, no money, no land, and at 40 are full-time farming without government subsidies.  If you ever dreamed of bootstrapping a farming career, you should come.  We still have room.  It will be the most profound agricultural conference in America this year.  Information is on our website on the education tab.                   For most of you, the fact that you keep us in business to duplicate production and the farmers who will carry these principles forward, indicates your heart investing in an authentic food and farming model.  Thank you for making it all possible.